Sunday 16 April 2023

I visited a recyclable 3D-printed 600-square-foot tiny home in Maine and saw the future of sustainable homebuilding

The bedroom inside the BioHome3D
The bedroom inside the BioHome3D looked like any typical bedroom.
  • In November, the University of Maine's Advanced Structures and Composites Center 3D-printed a bio-based tiny home.
  • The modular and prefab one-bedroom house was printed using recyclable pellets.
  • I toured the unit and was surprised to see it looked like any traditionally built home.
One overcast April afternoon, I traveled from New York to Bangor, Maine to visit one of the quiet college city's newest tiny homes, the BioHome3D.
the BioHome3D by the University of Maine's ASCC
Hoping on a nearly two-hour flight just to tour a 600-square-foot home may be unreasonable, but this isn't any typical unit.
inside the BioHome3D by the University of Maine's ASCC
The home was created by the University of Maine's Advanced Structures and Composites Center (ASCC).
water testing facility in ASCC
And its floor, ceiling, and walls were 3D-printed using durable bio-based recyclable materials.
The bedroom inside the BioHome3D
Much to my surprise, this sustainable home didn't look like a futuristic attempt at housing.
inside the BioHome3D by the University of Maine's ASCC
Instead, it was cozy, traditional, and a sign that a shift towards 3D printed homebuilding doesn't have to clash with our understanding of what houses should look like.
The exterior of the BioHome3D
The last complete 3D-printed home I stayed in was Icon's 2,000-square-foot luxury home, House Zero.
Icon's over 2,000-square-foot House Zero in Austin.
Icon's over 2,000-square-foot House Zero in Austin.
When I visited in early 2022, I was astounded by what a 3D printer could accomplish.
Inside Icon's over 2,000-square-foot House Zero in Austin. There's an office space with a desk, bookshelf.
Icon's over 2,000-square-foot House Zero in Austin.
The home's curved walls — with a layered look and a trendy concrete aesthetic — were one of the most unique architectural features I had ever seen.
Inside Icon's over 2,000-square-foot House Zero in Austin. There's a lounge chair with a floor lamp surrounded by other furniture like a couch, coffee table, and another lounge chair.
Icon's over 2,000-square-foot House Zero in Austin.
And it set the bar high for future 3D-printed home viewings. Luckily, the University of Maine's new tiny home didn't let me down.
the BioHome3D by the University of Maine's ASCC
It was no House Zero: The BioHome3D doesn't serve as a designer show home.
inside the BioHome3D by the University of Maine's ASCC
Instead, it's a prototype for ASCC, a project that allowed the center to test its proprietary printing material, the printer, and printing techniques.
University of Maine's ASCC facility
The home was unveiled in November 2022.
the BioHome3D by the University of Maine's ASCC
And the sensor-lined unit is still undergoing testing to see what should be changed in future printing projects.
inside the BioHome3D by the University of Maine's ASCC
As is the printing material: ASCC is now testing the material's ability to be recycled five times over.
inside the BioHome3D by the University of Maine's ASCC
Environmentally conscious alternatives don't always have the best reputation for durability (I'm thinking of paper straws that disintegrate before you start drinking).
inside the BioHome3D by the University of Maine's ASCC
But so far, this project has been a success. The home successfully survived Maine's snowy, rainy, frigid, and windy winters.
The exterior of the BioHome3D
And unlike House Zero, it isn't lined with concrete walls.
inside the BioHome3D by the University of Maine's ASCC
Instead, it was printed using pellets made of wood waste and a plastic binder, creating a fully recyclable printing material and subsequently, home.
material used to print the BioHome3D
When a spokesperson for ASCC showed me the pellets, they looked akin to bird food.
material used to print the BioHome3D
ASCC's printer — the world's largest polymer printer — then uses these pellets as ink, creating what could be one of the most environmentally friendly homes I've ever been in.
inside the BioHome3D by the University of Maine's ASCC
"Our number one priority is to alleviate the societal problems [like housing and sustainable construction] we are facing right now," Habib Dagher, the founding executive director of the center and principal investigator of this project, told me when I visited.
inside the BioHome3D by the University of Maine's ASCC
"There's an opportunity here to harness these biomaterials and help solve these problems," he said.
inside the BioHome3D by the University of Maine's ASCC
When I picture a 600-square-foot abode, I think of a "large" New York City apartment.
inside the BioHome3D by the University of Maine's ASCC
But when I first walked into BioHome3D, the tiny home felt larger than I expected.
the BioHome3D by the University of Maine's ASCC
The home had three separate rooms: a bathroom, bedroom, and open-concept living room and kitchen. All three rooms had plenty of windows, opening up the interior.
inside the BioHome3D by the University of Maine's ASCC
The bedroom felt surprisingly spacious.
inside the BioHome3D by the University of Maine's ASCC
There was plenty of room to maneuver around the bed, storage (including built-in closets), and a desk under the air conditioning unit.
The bedroom inside the BioHome3D by the University of Maine's ASCC
With the right furniture, it looked like a typical trendy California bedroom complete with art on the walls and a faux plant on the dresser.
inside the BioHome3D by the University of Maine's ASCC
The walls were also printed at an angle, creating a slanted pattern that curved seamlessly into the ceiling.
inside the BioHome3D by the University of Maine's ASCC inside the BioHome3D by the University of Maine's ASCC
It was the first time I had ever seen a 3D-printed ceiling in person. Most companies only print the walls on-site.
inside the BioHome3D by the University of Maine's ASCC
But ASCC printed the walls, ceiling, and floor inside its manufacturing site just a stone's throw from this home.
the BioHome3D by the University of Maine's ASCC
And it was all built in a modular prefab style.
inside the BioHome3D by the University of Maine's ASCC
Instead of printing and moving a full home, ASCC printed four insulated and pre-wired 200-square-foot modules.
inside the BioHome3D by the University of Maine's ASCC
These modules were then transported to the final site on a flatbed truck and installed onto a concrete foundation, a half-day task.
inside the BioHome3D by the University of Maine's ASCC
And after an electrician connected the home in two hours, the BioHome3D was ready to go in under a day.
inside the BioHome3D by the University of Maine's ASCC
However, it's not connected to plumbing, the center told Insider in January.
inside the BioHome3D by the University of Maine's ASCC
Looking at the home, it's nearly impossible to tell that it was built in four modules. All of the rooms flowed seamlessly together.
inside the BioHome3D by the University of Maine's ASCC
And besides the walls that curved into the ceiling and the unique layered texture, this bedroom looked like any typical room.
The bedroom inside the BioHome3D by the University of Maine's ASCC
Onto the next room. The bathroom had all of the typical amenities finished with modern matte black detailing reminiscent of the farmhouse aesthetic.
The bathroom inside the BioHome3D by the University of Maine's ASCC
The living room and kitchen across the way were similarly finished.
inside the BioHome3D by the University of Maine's ASCC
The stainless steel appliances, clean white cabinets with black matte finishes, and open shelves made for a kitchen that looked like ones I've seen inside traditionally built homes.
inside the BioHome3D by the University of Maine's ASCC
And the attached breakfast bar added some much-needed counter space.
inside the BioHome3D by the University of Maine's ASCC
The dining table, TV, and leisure seating area were across from the kitchen and comfortably spaced apart from the rest of the room.
inside the BioHome3D by the University of Maine's ASCC
Like the bedroom, the biggest focal point of this space was the large wall that curved into the ceiling.
inside the BioHome3D by the University of Maine's ASCC
But unlike the previous room, this layered wall looked more parallel, the result of a different printing technique.
inside the BioHome3D by the University of Maine's ASCC
Besides the unique wall, the living room looked average and livable.
inside the BioHome3D by the University of Maine's ASCC
Overall, the home wasn't trying to be excessively flashy.
inside the BioHome3D by the University of Maine's ASCC
Instead, it looked like any typical appropriately furnished home. Nothing was ostentatious.
The bathroom inside the BioHome3D by the University of Maine's ASCC
While it wasn't as showy as Icon's House Zero (there was no designer soap in the BioHome 3D), the University of Maine's ASCC has proved that 3D-printed homes can be just as livable as a traditionally built home.
inside the BioHome3D by the University of Maine's ASCC
The texture of the layered walls, the primary indication of the construction tech, was subtle while still being visually enticing.
the BioHome3D by the University of Maine's ASCC
Unlike other 3D-printed homes with cold concrete walls, the walls and ceiling of this tiny home were a familiar warm wood-toned brown.
inside the BioHome3D by the University of Maine's ASCC
It looked more like a stack of ropes. And with help from the natural light, these brown walls didn't feel suffocating and stuffy.
inside the BioHome3D by the University of Maine's ASCC
"[It's not] just the engineering of the home but the livability aspects," Dagher said, adding that visitors have "loved" features like the curve of the walls.
the BioHome3D by the University of Maine's ASCC
"Those kinds of livability and ergonomic aspects of the house are very interesting to us and we now have the tools to do it cost-effectively," he said.
The bathroom inside the BioHome3D by the University of Maine's ASCC
The walls weren't perfectly smoothed — I still noticed a few bumps. But it wasn't a cause of concern for me.
inside the BioHome3D by the University of Maine's ASCC
This is ASCC's first home, after all. And it won't be its last.
inside the BioHome3D by the University of Maine's ASCC
Next year, it'll break ground on an extension of its current manufacturing site.
inside the BioHome3D by the University of Maine's ASCC
When complete, its first project will be a planet-friendly neighborhood of nine homes.
inside the BioHome3D by the University of Maine's ASCC
And if these future homes look anything like this BioHome3D, future residents can expect a traditional home with a unique backstory and a promising future.
inside the BioHome3D by the University of Maine's ASCC
Read the original article on Business Insider


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